Thursday, November 20, 2008

Resistor Explanation

A resistor is a two-terminal electronic component designed to oppose an electric current by producing a voltage drop between its terminals in proportion to the current, that is, in accordance with Ohm's law: V = IR. The resistance R is equal to the voltage drop V across the resistor divided by the current I through the resistor.

Resistors are characterized primarily by their resistance and the power they can dissipate. Other characteristics include temperature coefficient, noise, and inductance. Practical resistors can be made of resistive wire, and various compounds and films, and they can be integrated into hybridprinted circuits. Size, and position of leads are relevant to equipment designers; resistors must be physically large enough not to overheat when dissipating their power. Variable resistors, adjustable by changing the position of a tapping on the resistive element, and resistors with a movable tap ("potentiometers"), either adjustable by the user of equipment or contained within, are also used.

We will now explain how to work out resistance values by using the colour bands. Hold the resistor so the fourth band is GOLD. The first two bands of colour provide the two digits in the answer and the third band provides the number of zeros. The answer will be in OHMS.
Here are the resistors used in the projects and their colour bands:

resistor color band

In a moment we will show how the colours are worked out but first we will discuss resistors in general.

The value of a resistor is measured in ohms. A low value resistor may be 10 ohms or 22 ohms. A high value resistor may be 100,000 ohms, 330,000 ohms 1,000,000 ohms or even higher.

This is an enormous range and we need this range for electronics. If we had a resistor of each value from 1 ohm to 5 million ohms we would need 5 million types! This is impractical and the designers of circuits have found that in most cases, the value of a resistor can be 10% higher or lower than a specified value and the circuit will work perfectly ok. So the manufacturers of resistors worked out a range of values to provide designers with a complete coverage without the need for too many types.

This is called the range of PREFERRED VALUES and starts at 10 ohms (there are also lower values). The next value is 12 ohms, then 15 ohms, 18 ohms, 22 ohms, 27 ohms 33 ohms 39 ohms 47 ohms 56 ohms 68 ohms and 82 ohms. This is the first 12 values and they may seem like unusual values but each value has been worked out on a 10% tolerance scale. The next values are 100ohms, 120 ohms, 150 ohms, 180 ohms and you can see a pattern emerging - they follow the first group except they are ten times greater. Each group is called a decade and the next decade is 1000ohms, 1200 ohms, 1500 ohms, 1800 ohms etc.

In the old days, when a manufacturer made a batch of resistors, he could not control the final value. So he simply made resistors and tested them just before adding the bands of colour. He did not want to throw any resistors away so when making 100 ohm resistors, for example, he had some at 100 ohms, some at 101 ohms, some at 125 ohms, some at 80 ohms and lots of other values.

Every resistor between 90 ohms and 110 ohms would be banded as 100 ohms. Resistors from 111 ohms to 133 ohms would be banded 120 ohms and in this way the value of any resistor would be either the exact value or only 10% away from the exact value. In electronics, most circuits will work perfectly ok with a resistor that is slightly higher or lower than the stated value. Electronics is not that critical. We are really talking about the old days of radio and the use of valves - where the resistor values were not very critical. Modern electronics (digital electronics) is somewhat more critical and resistors are much more accurate as you will see by the gold band on the resistors in the kit. Gold represents a tolerance of 5%.

Resistors have always been the most difficult component to identify in electronics and that's why they need a lot of study. Once you master the colour code you will feel much happier.

To the casual observer, any circuit board is a mass of "little coloured things" called resistors, with no indication of what value they represent. Once you know the resistor colour code you will be able to work out the values and relate them to a circuit diagram.

That's why it is so important to master this part of electronics. The resistors required for the experiments in this section are contained in a kit of parts and must be separated from the rest of the components and correctly identified.

This is the first thing you will be doing so you don't fit the wrong value in any of the projects.
If you fit the wrong value, the circuit may not work and some of the other components may be damaged. Later on you can experiment with changing resistor values but at this stage you should only fit the specified values.

Separate the resistors from all the other components and place them on the bench so that the gold band is to the right.

The gold band indicates the resistors have a tolerance of 5%. In other words they are more accurate than older-style 10% types. This gold band does not concern us in this course but it DOES tell us which way around to hold the resistor so that the colour bands can be read correctly. Only 10 different colours are used for ALL resistors.

The following table shows these 10 colours and the number given to each:

resistor color

Hold the resistor so that the 3 colour bands are to the LEFT and the right hand band is either gold or silver.

The first colour gives the first DIGIT of the resistance. The second colour give the second DIGIT in the answer. The third colour gives the number of zero's in the answer. There are only 12 resistors in each decade and they have the following first two colours:

resistor color

All you have to do is add the number of zero's to get the resistance. Use this table to give the number of zero's:

identifying resistor

For example, what is the value of a resistor with colour bands:
red red black
2 2 Ohms

22 ohms. This is written 22R

What is the value of a resistor with colour bands:
red red red
2 2 00

2,200 ohms. This is written 2k2

A resistor with colour bands:
yellow purple orange
4 7 ,000

This is written 47k.

A resistor with colour bands:
orange white brown
3 9 0

This is written 390 ohms or 390R.

To make it easy to recognise the value of a resistor, it is important to present the value in a STANDARD FORM - an easily recognised form. This involves using the letters: R, k and M to represent ohms, kilo ohms and Meg ohms (instead of writing lots of ,000's).

For example a 4,700,000 ohm resistor is 4.7 Meg and the decimal point is replaced by the letter M to give 4M7.

A 2,200 ohm resistor is 2.2k and this is written as 2k2. A 100,000 ohm resistor is written as 100k. A 10 ohm resistor is written as 10R, as the letter R represents ohms. The letter R was possibly chosen as a short form of "Resistance."

A 2.2 ohm resistor is written as 2R2. A 1,000 ohm resistor is written as 1k, and so on.

This is not an easy question to answer because a resistor is able to do many things, depending on where it is placed in a circuit, its value and the surrounding components. Every resistor carries out a particular task, and sometimes it does more than one task.
To keep things simple we will cover only a few tasks. In future pages we will cover more features.

We have already shown that resistors are marked with coloured bands to show the value of the resistance in OHMs and they have a value from .22 ohm (actually from zero ohms - a zero ohm resistor is used as a LINK on a PC board and the purpose of this component may be to act as a bridge to jump over other tracks on the board or it may be a temporary component that can be removed and changed at a later date. It can also be a "test point" where the resistor (link) is removed for testing or calibration.

Resistors can be as high as 10M or greater, depending on the purpose.
This is an enormous range and depending on the value of the resistor and the other component(s) around it, so its function will be determined.

Whenever a resistor is placed in a circuit, the current flow through that part of the circuit will be less when the resistor is fitted.

Some components, such as Light Emitting Diodes, will take too much current if they are connected directly across a battery or power supply.

To prevent them burning out, a resistor must be connected in series with one of the leads.
This has already been covered in previous pages.

The resistor can also act as a voltage divider. When two resistors are placed in series, the voltage at their join is a percentage of the voltage across them. The actual voltage can be determined by mathematics or experimentation. For example, If two equal-value resistors are connected in series to a 12v supply, the voltage at their mid point will be 6v. The value of the resistors can be adjusted so that the "pick off" voltage is 9v, or 11v or any voltage up to 12v.

The resistor can also be used to create a TIMING CIRCUIT by combining it in series with a capacitor. This will be covered later in the course.

The resistor limits the current into the capacitor so that it takes a PERIOD OF TIME to charge. Whenever you see a resistor and capacitor in series you can be fairly certain they form a timing circuit. There are lots of other functions for a resistor including a fusible resistor that is simply designed to burn out if the current through it gets too high, and these will be covered in future pages.

Make Your Own Printed Circuit Boards
Make a PCB in very easy steps..! Create your PCB design using PCB designer software like Eagle, print out your design on photo paper or glossy paper with laserjet printer. Stick the printed design on the PCB (copper side) and then heat it using hot iron plate. The ink will stick on the PCB and it will be ready for etching process.
Watch this video detailed steps:

Note: If you don't have laserjet printer, then you can print the design on standard paper. Copy the printed design at Copy Service around your location (with glossy paper).
You may try this audio circuit project:

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