Sunday, July 29, 2012

1.3-12V Small Variable Power Supply


This is a small variable power supply delivers adjustable output voltage of 1.3v-12v. The current output determined by R3. With current setting (see part list), it will deliver current output about 1A.



Detail Specification:
Output (approximate values):

Vmin = (R4 + R5) / (R5*1.3)
Vmax = (7.15 / R5) * (R4 + R5)
Imax = 0.65/R3
Max. Power on R3: 0.42/R3
Min. Input DC Voltage (pin 12 to pin 7): Vmax + 5

Parts List
B1 = 40V/2.5A
R1 = 1k ohm
R2 = Potensiometer 5k ohm
R3 = 0.56R/2W
R4 = 3.3k ohm
R5 = 4.7k ohm
C1 = 2200uF (3300uF even better)
C2 = 4.7uF
C3 = 100nF
C4 = 1nF
C5 = 330nF
C6 = 100uF
D1 = Green LED
D2 = 1N4003
F1 = 0.2A F
F2 = 2A M
IC1 = LM723 (in a DIL14 plastic package)
S1 = 250V/1A
T1 = 2N3055 on a heatsink 5K/W
TR1 = 220V/17V/1.5

R2 sets the output voltage. The maximum current is decided by the value of R3: the over-current protection circuitry inside the LM723 senses the voltage across R3 and starts shutting the output stage off as soon as this voltage approaches 0.65 V. This way the current through R3 can never exceed 0.65/R3, even if the output is shorted.

C3 and C4, both ceramic, must be placed as close as possible to the integrated circuit, because the LM723 can be prone to unwanted oscillations. It is not an overkill to solder them directly (and very carefully) to the pins of the IC. All other connections should also be kept short.

The LM723 works with input DC voltages from 9.5 to 40 V and the IC itself can source some 150 mA if the output voltage is not more than 6-7 V below the input. When an external pass transistor is used (in the usual emitter-follower mode), the base-emitter junction of T1 represents a significant resistance and the integrated circuit's output stage is relatively lightly loaded. All the current drawn by the load passes through T1 and it dissipates an amount of power that is directly proportional to the current and the difference between the input and the output DC voltage.



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Make a PCB in very easy steps..! Create your PCB design using PCB designer software like Eagle, print out your design on photo paper or glossy paper with laserjet printer. Stick the printed design on the PCB (copper side) and then heat it using hot iron plate. The ink will stick on the PCB and it will be ready for etching process.
Watch this video detailed steps:


Note: If you don't have laserjet printer, then you can print the design on standard paper. Copy the printed design at Copy Service around your location (with glossy paper).
You may try this audio circuit project:

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